Forklift Battery Safe Installation and Charging
Forklift batteries are pretty big and are really costly pieces of machinery. They weigh thousands of pounds. The task of installing and charging these batteries is something which must be planned out ahead of time so as to make sure that these methods could be done properly and safely. Maintaining a sound charging procedure and proper handling could really increase the regular lifespan of a battery.
Standard Charging
It is vital not to connect the battery to the charger until it is at 20% capacity or less. By charging the battery when it is more than 20 percent, the battery's lifespan can actually be shortened. On around each 5th charge cycle, the charger needs to be set on the equalize or weekend setting, depending on which type of charger you are using.
The cycle of charging should not get interrupted. You must avoid using the battery for several hours when the charge cycle is done. By practicing these methods, you could help ensure that you get the maximum battery performance available.
Charger Maintenance
Be sure to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common error which could accidentally cause damage to both the forklift and the charger. It is also really essential that the amperage of the battery should match that of the charger.
Do not ever allow the battery to deep discharge or completely discharge. This would shorten the battery life greatly and could even prevent the charger from being able to start. If the battery charger reads that there is no activity in the battery, it would not start the charge cycle. If this situation occurs, a technician must be called in order to re-set the charger prior to charge being able to start.